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Projects: Projects for Investigator
Reference Number InnUK/102407/01
Title A new process to recover more high value metals and salts from furnace slag & dross with a 90% energy saving
Status Completed
Energy Categories Energy Efficiency(Industry) 100%;
Research Types Applied Research and Development 50%;
Final stage Development and Demonstration 50%;
Science and Technology Fields PHYSICAL SCIENCES AND MATHEMATICS (Metallurgy and Materials) 100%
UKERC Cross Cutting Characterisation Not Cross-cutting 100%
Principal Investigator Project Contact
No email address given
Ultromex Limited
Award Type Collaborative Research & Development
Funding Source Innovate-UK
Start Date 01 November 2015
End Date 30 April 2017
Duration 18 months
Total Grant Value £477,718
Industrial Sectors
Region North West
Programme Competition Call: 1501_CRD2_SUST_RVMW - Recovering valuable materials from waste. Activity Recovering valuable materials from waste
 
Investigators Principal Investigator Project Contact , Ultromex Limited (88.079%)
  Other Investigator Project Contact , Tandom Metallurgical Group Limited (4.385%)
Project Contact , Stopford Projects Limited (4.398%)
Project Contact , Ultrasonic Cleaning Systems Limited (t/a Hilsonic) (3.138%)
Web Site
Objectives
Abstract

Slag is a by-product of metal smelting, and at least 43m Metric Tonnes of it are known to be produced every year in the process of refining metals & making alloys. Slag is used in low-value applications such as ballast in concrete and in aggregate road mat'ls. However, slag retains significant amounts of metals & these are sometimes recovered by remelting the slag, but this is extremely expensive with a very high energy burden and Carbon footprint. Our proven "Recyclamet" concept is to use a novel technology to selectively break down the non-metallic components of slag from the metallic particles. We have completed a proof of concept project, adding our own innovations to this process and the results demonstrate excellent separation of all metal from non-metal particles. The benefits of our process vs existing process are: >90% saving in energy consumption, cost & CO2 footprint Rapid turnaround of material, Reduced landfill Retain control of metal recovered. Smelters can recover more metal and on-site, removing the need for transport elsewhere, Maximise the value of outputs Recovery of salt as an added revenue stream.

Publications (none)
Final Report (none)
Added to Database 12/01/16